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为何无尘车间建造好之后需要测量风量?

发布日期:2024-09-10浏览次数:595

无尘车间,又称为洁净室,是在工业生产过程中对环境洁净度要求极高的场所。它通过采用空气过滤、净化等措施,控制室内空气中的尘埃、细菌、病毒等颗粒物的数量,以保证产品质量和生产安全。在无尘车间建造完成后,测量风量成为了至关重要的一步,这不仅关系到车间内空气质量的保障,更是确保生产过程中产品质量和安全的必要手段。

一、无尘车间风量的定义及作用

1. 定义

风量是指单位时间内通过无尘车间空气过滤系统的空气体积。通常用立方米每小时(m³/h)或立方英尺每小时(ft³/h)表示。风量是衡量无尘车间空气净化能力的重要参数,它直接影响到车间内空气质量的保障。

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2. 作用

(1)确保空气质量。无尘车间内的空气需要经过严格的过滤处理,以去除尘埃、细菌、病毒等颗粒物。风量的大小决定了空气过滤器的工作效率,风量越大,空气过滤器净化空气的能力越强,能更好地确保车间内空气质量。

(2)保证生产安全。在一些高洁净度要求的生产过程中,如半导体制造、医药生产等,尘埃、细菌、病毒等颗粒物可能会对产品质量和生产安全造成严重影响。通过测量风量,可以确保无尘车间内的空气质量达到生产要求,从而保证生产安全。

(3)提高生产效率。无尘车间内的生产过程往往需要一定的气流组织,以保证原料、产品在生产过程中不受污染。通过测量风量,可以调整车间内的气流组织,使气流分布更加合理,提高生产效率。

二、无尘车间建造好后测量风量的原因

1. 检验无尘车间空气质量

无尘车间建造过程中,会涉及到的材料、设备以及施工工艺等因素都会对车间的空气质量产生影响。测量风量可以检验无尘车间建造质量,确保车间内空气质量达到设计要求。

2. 调整空气净化系统

无尘车间的空气净化系统包括空调、空气过滤器、风机等设备。测量风量可以帮助调整这些设备的工作参数,使空气净化系统达到最佳工作状态,提高净化效果。

3. 满足生产工艺需求

不同生产工艺对空气质量的要求各不相同。测量风量可以根据生产工艺的需求,调整无尘车间内的空气质量,确保生产过程不受污染。

4. 保障人体健康

洁净室内的空气质量不仅关系到产品质量和生产安全,还直接影响到人体健康。测量风量有助于确保洁净室内空气质量达到国家相关标准,保障工作人员的身体健康。

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三、如何进行无尘车间风量测量

1. 选择合适的测量工具

风量测量工具主要有皮托管、压差计、风速仪等。在选择测量工具时,应根据无尘车间的实际环境和测量精度要求进行选择。

2. 确定测量位置

风量测量位置应选择在无尘车间内的空气净化系统进出口、关键设备附近以及可能对生产过程产生影响的区域。

3. 进行风量测量

根据测量工具的使用说明,进行风量测量。在测量过程中,要注意避免对车间内空气质量产生影响,确保测量结果的准确性。

4. 数据处理与分析

将测量得到的风量数据进行处理和分析,判断无尘车间空气质量是否达到设计要求。如不符合要求,应调整空气净化系统的相关参数,直至满足生产需求。

总之,无尘车间建造好后测量风量是非常重要的。通过测量风量,可以确保无尘车间内的空气质量达到生产要求,保障产品质量和生产安全。同时,测量风量还有助于调整空气净化系统的工作状态,提高生产效率。因此,在无尘车间建造过程中,务必重视风量的测量工作。


Clean workshop, also known as clean room, is a place with high requirements for environmental cleanliness in the industrial production process. It uses air filtration, purification and other measures to control the amount of dust, bacteria, viruses and other particles in the indoor air to ensure product quality and production safety. After the construction of the dust-free workshop, measuring the air volume has become a crucial step, which is not only related to the guarantee of air quality in the workshop, but also a necessary means to ensure product quality and safety in the production process.

First, the definition and function of air volume of dust-free workshop

Step 1 Define

Air volume refers to the volume of air passing through the dust-free workshop air filtration system per unit time. It is usually expressed in cubic meters per hour (m³/h) or cubic feet per hour (ft³/h). Air volume is an important parameter to measure the air purification capacity of a dust-free workshop, which directly affects the guarantee of air quality in the workshop.

Step 2: Function

(1) Ensuring air quality. The air in the dust-free workshop needs to be strictly filtered to remove dust, bacteria, viruses and other particles. The size of the air volume determines the working efficiency of the air filter, the greater the air volume, the stronger the air filter's ability to purify the air, and the better to ensure the air quality in the workshop.

(2) Ensure production safety. In some production processes requiring high cleanliness, such as semiconductor manufacturing, pharmaceutical production, etc., dust, bacteria, viruses and other particles may have a serious impact on product quality and production safety. By measuring the air volume, the air quality in the dust-free workshop can be ensured to meet the production requirements, thus ensuring production safety.

(3) Improve production efficiency. The production process in the dust-free workshop often requires a certain air flow organization to ensure that raw materials and products are not polluted in the production process. By measuring the air volume, the air distribution in the workshop can be adjusted to make the air distribution more reasonable and improve production efficiency.

Second, the reason for measuring the air volume after the construction of the dust-free workshop

1. Check the air quality of clean workshop

During the construction of a dust-free workshop, factors such as materials, equipment and construction technology involved will have an impact on the air quality of the workshop. Measuring the air volume can check the construction quality of the dust-free workshop and ensure that the air quality in the workshop meets the design requirements.

2. Adjust the air purification system

The air purification system of the dust-free workshop includes air conditioning, air filter, fan and other equipment. Measuring the air volume can help adjust the working parameters of these devices, so that the air purification system can achieve the best working state and improve the purification effect.

3. Meet the production process requirements

Different production processes have different air quality requirements. The measured air volume can adjust the air quality in the dust-free workshop according to the needs of the production process to ensure that the production process is not polluted.

4. Ensure human health

The air quality of clean rooms is not only related to product quality and production safety, but also directly affects human health. Measuring the air volume helps to ensure that the air quality of the clean room me宣传页不粘胶修改部分-副本.jpgets the relevant national standards and protects the health of the staff.

Third, how to measure the air volume of the clean workshop

1. Select the right measuring tool

Air volume measurement tools mainly include pitot tube, differential pressure meter, anemometer and so on. When selecting measuring tools, the selection should be made according to the actual environment and measurement accuracy requirements of the dust-free workshop.

2. Determine the measurement position

The air volume measurement location should be selected at the inlet and outlet of the air purification system in the dust-free workshop, near key equipment and areas that may have an impact on the production process.

3. Measure the air volume

Perform air volume measurement according to the instructions of the measuring tool. During the measurement process, attention should be paid to avoid affecting the air quality in the workshop to ensure the accuracy of the measurement results.

4. Data processing and analysis

The measured air volume data are processed and analyzed to determine whether the air quality of the dust-free workshop meets the design requirements. If the requirements are not met, the relevant parameters of the air purification system should be adjusted until the production needs are met.

In short, it is very important to measure the air volume after the dust-free workshop is built. By measuring the air volume, we can ensure that the air quality in the dust-free workshop meets the production requirements, and ensure product quality and production safety. At the same time, measuring the air volume also helps to adjust the working state of the air purification system and improve production efficiency. Therefore, during the construction of a dust-free workshop, attention must be paid to the measurement of air volume.




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